Guitar Building
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2008:
[Repainting my old campfire guitar and making it fretless]
[Wooden Box Guitar]
[Biscuit Tin Guitar]
2007:
[Soundhole Templates]
[May Queen]
[Fuzz Face]
[Rewiring my guitar]
After that, I used some pretty nasty and aggressive substance (of which I do not know the name in English and I'm too lazy to look it up) to remove the spraypaint and the lacquer underneath. It took multiple sessions to complete. The pictures are from somewhere in the middle of that process.
Now that the paint and lacquer was more or less successfully removed, I filled up the fretslots with wood plaster and used a LOT of sandpaper to smooth the fretboard and the rest of the guitar. I started out with a grit of 50, working slowly towards 400.
After sanding the whole guitar, it was time to put on two layers of primer, two layers of night blue lacquer and two layers of white lacquer on the fret(less)board. Add a few dots for ease of playing and it's done. The flashlight of my camera shows the blue not being as smooth as I thought it was. Under normal circumstances (daylight or lightbulbs) that's not visible.
I replaced the headstock several times (I was experimenting and had no clear design upfront) and finally stuck with this rescaled Fender replica. It's made of three layers of triplex (plywood) glued together.
The back of the neck was sanded for hours with half a piece of plastic pipe covered with sandpaper on the inside to get a rounded shape. It goes right through the body and sticks out at the other end, the same way traditional cigar box guitars were made.
The distance between the nut and the bridge turned out to be 79 cm which is quite long for a guitar. It's actually somewhere between a normal guitar (~65 cm) and a bass guitar (~89 cm). To avoid extremely high tension on the strings and neck, I wired it up with nylon G-B-E strings, but tuned it to E-A-D instead (sometimes D-A-D which gives a nice drone). That way, the lowest string sounds like a normal D string on the second fret.
The red lacquer was applied with a brush. The fretboard, the nut and the bridge were covered with four layers of transparent wood stain, which seems to be not that transparent after four layers :)
I used real fretwire (medium sized) for the frets and simple stickers for the dots. All in all, it turned out quite nicely and plays smoothly. Some things are clearly wrong (the neck is too long, the headstock is too far away from the nut, et cetera) but I have learned a lot along the way, so hopefully my next experiment will turn out even better.
I did not take any photographs during the build stages, but I made a few quick sketches afterwards in case somebody wants to try build their own.
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